Software Blocks Icon Arrow Icon Smartphone Icon Arrow Icon Software Blocks ERP Icon Software Blocks Icon SI Logo SI Full Logo SI Full Icon SI Full Icon Red search cross Play Button software
[Hit ENTER to search or ESC to close]
Skip to content
  •  
  •     Site Search
  • About SI
    • The SI Difference
    • Our Heritage
    • Why choose Food ERP from SI?
    • News & Views
    • Careers
    • COVID-19 Message of Support
  • Software
    • Food ERP
      • Sales Order Processing
        • Sales Order Processing CRM
        • Price Maintenance
        • Order Picking and Despatch Scanning
        • Invoices
      • EDI Processing
        • Invoicing
      • Purchase Order Processing Software
        • Raw Material Intake
        • OCM, Weighing and Labelling
      • Stock Control and Warehouse Management
        • Remote Cold Store
        • Inter-Company Stock Transfer
      • Bill of Materials
      • Cost Modelling
        • Least Cost Formulation
        • Recipe Control
      • Production Management
      • Shop-floor Data Capture and MES
      • OCM, Weighing and Labelling
      • Sales Forecasting
      • Materials Requirements Planning (MRP)
      • Production Planning
      • Production Scheduling
      • Active Dashboards
      • Advanced Reporting and Analysis
    • MES & shop-floor data capture
      • Purchase Order Processing Software
        • Raw Material Intake
        • OCM, weighing and labelling
      • Production Management
        • Production RunMaster
        • Production Tracker
        • Yield Tracker
        • OCM, weighing and labelling
      • Picking and Despatch
      • Shop-floor Data Capture and MES
        • Weigh price labelling central control
        • Fixed weight labelling
        • Recipe management and screen
        • Yield management
        • Yield Tracker
        • Giveaway management
        • Giveaway tracker
        • OCM, weighing and labelling
        • Phrase manager
      • QA and traceability
        • Multi-process traceability
        • Hygiene Task Planner
        • Forward and Backward Traceability
      • Picking and despatch management
        • Despatch Tracker
        • Proof of delivery
      • Stock control and warehouse management
        • Remote cold store
        • Inter-company stock transfer
      • Sales Order Processing
      • Production Planning
      • Cost Modelling
    • Planning
      • Sales Forecasting
      • Production Forecasting
      • Materials Requirements Planning (MRP)
      • Production Planning
      • Boning Hall Planning
        • Kill Schedule
        • Plan to Produce
        • Boning Hall Actual vs Planned Performance
        • Available to Sell
        • Boning Hall Performance
      • Production Scheduling
      • Production RunMaster
      • Bill of Materials
      • Cost Modelling
        • Least Cost Formulation
        • Recipe Management
      • Production Management
      • MES and Shop-floor Data Capture
      • Works Order Processing
      • OCM, weighing and labelling
    • QA & Traceability
      • Quality Assurance software
      • Develop and deploy digital QA procedures
      • Hygiene Task Planner
      • Forward and Backward Traceability
      • Audit Management
    • Sector Specific Software
      • Abattoirs
        • Livestock Bookings and Scheduling
        • Lairage Management
        • Kill Scheduling
        • Veterinary Data Management
        • Livestock Ordering Point
        • Livestock Sampling Station
        • Stun Monitor
        • Kill Line Tracker
        • Abattoir Grading Station
        • Automated Livestock Payments
        • Abattoir traceability
        • Carcase Stock Tracker
        • Auto-spec ID
      • Meat Processing
        • Boning Hall Planning
        • Boning hall cut-tree cost modelling
        • Meat Retail Pack Planning
        • Boning Hall Intake
        • Carcase Stock Tracker
        • Boning hall production control
        • Butchery touchscreen
        • Boning hall performance
        • Boning hall OCM software
        • Forward and Backward Traceability
        • Sales order forecasting
        • Production Forecasting Software
        • Production RunMaster
        • Weigh price labelling central control
        • Stock and order dry goods planning
        • Purchase Order Processing
        • Cost modelling and margin manager
        • Recipe Management Software
      • Catering Butchers & Food Service
        • Sales Order Processing CRM
        • Raw material intake management
        • Butchery screen
        • Butchery Production Management
        • Bespoke Cutting and Order Management
        • Recipe Management for Wholesale Butchers
        • Pick, Pack and Despatch
        • Price lists and maintenance
        • Traceability
      • Poultry Processing Software
        • Poultry Processing Planning
        • Poultry Intake and Processing
        • Real-Time Poultry Stock Management
        • Poultry Line Checks
        • Forward and backward traceability
      • Cheese & Dairy Management
        • Cheese make sheet
        • Cheese grading
        • Cheese stock control
        • Cheese processing
        • Cheese traceability
      • Fish & Seafood processing
        • Trawler catch payments
        • Intake and stock management
        • Fish processing
        • Fish retail pack
        • Fish and seafood labelling
        • Cost modelling and line management
        • Fish and seafood traceability
      • Fresh Produce
        • Intake, Sampling and Quality Control
        • Fresh produce yield and grade management
        • Fresh produce stock management software
        • Primary Processing for Fresh Produce
        • Fresh Produce Secondary Processing
        • Fresh Produce Traceability
        • Mushroom pick and track management
        • Cost modelling
      • Recipe and ingredients
        • Recipe mixing screen
        • Recipe cost modelling
        • Stock control
        • Recipe traceability
      • Bakery & Cake Manufacturing
        • Bakery and cake recipe control
        • Forward and backward traceability
  • Sectors
    • Abattoir Management
    • Meat Processing
    • Catering Butchers & Food Service
    • Poultry Processing
    • Fresh Produce
    • Bakery & Cake Manufacturing
    • Cheese & Dairy
    • Fish & Seafood
    • Recipes & Ingredients
    • Snack Food Manufacturing
    • Pet Food & Bird Seed Manufacture
  • Resources
  • Customers
  • Contact Us
    • Customer Support
Home / Software / Quality Assurance software
image showing paperless QA in a food factory

Quality Assurance software

Paper QA holding you back? Move up to automated QA and traceability that always works

Always be audit ready with SI’s flexible, scaleable, out-of-the-box QA management application.

Our QA inspection tools deliver real-time visibility and insights within food manufacturing environments. Simply define the QA process areas, such as critical control points (CCPs), capture data, measure and analyse it.

QA management that helps you to work smarter

Once all your QA procedures and checklists have been set up, using our Procedure Design Studio software, inspection processes can be run on a wide range of devices (including PCs, touchscreens, rugged tablets, scanners, and smartphones).

As QA data is captured, tracked and any issues are flagged up, our application:

  • Shows how many checks are being performed, when they are happening and identifies any non-conformances.
  • Evidences that operators have carried out the correct checks and at the prescribed time intervals, by scanning at critical control points (CCPs) throughout your food factory.
  • Puts stock on hold at any food manufacturing stage, for follow up QA checks.
  • Controls quarantined items, to prevent cross-contamination and manage any rejects.
  • Minimises non-compliances, for both customer and regulatory standards, through digital validation and safeguarding.
  • And by using our Hygiene Application, controls all food factory cleaning and hygiene routines.

SI’s QA application can either be operated as a standalone module or integrated within our own food ERP solution. Then, captured QA data can either be synchronised to transfer in real-time, for analysis, or, when working offline, uploaded once devices reconnected to the network.

Minimise administration time

With instant data retrieval, Digital QA has the potential, for large enterprises, to eliminate thousands of man-hours spent on administration. And with more time available to spend on QA review and analysis, managers can explore the new levels of digital reporting provided by SI’s QA and traceability software.

For example, review digital QA procedures by product code to analyse:

  • How many finished products resulted in non-conformances and why?
  • Were the non-conformances the result of issues with packaging specifications, recipes, raw materials, or something else?
  • By understanding, the issues and patterns, what evidenced-based changes should be applied and measured?

QA digitalisation that’s proven to deliver cost savings

For any food manufacturing business, minimising waste is a priority. But with our QA module, once any non-conformances or issues are identified, such as variable raw material quality at intake, problems can be quickly addressed and rectified.

And, by moving away from paper-based QA, one of the hidden cost benefits is the saving that’s made against paper and ink spend. For a large enterprise, this saving can equate to several £0000s.

For Avara Foods, we’ve been able to quantify this saving. At its Telford plant alone, digital QA of technical processes has eliminated 1.8 tonnes of paper per annum.


Quality Assurance

Step up to paperless QA; design, test and deploy digital quality assurance procedures. Capture QA data, measure and analyse it. Set mandatory and optional questions, define tolerances, capture photos, CCPs, batch sample detail and other inputs, and even lab test results. In-built real-time tracking, auto-alerts and non-conformation management, and much more.

For more information on our MES and shop floor data capture, select the options:

  •  Purchase order processing
  •  Production management
  •  Picking and despatch
  •  Shop floor data capture and MES
  •  Picking and despatch Management
  •  Stock control and warehouse management
  •  Sales order processing
  •  Production Planning
  •  Cost Modelling

To find out more about SI’s quality assurance and traceability software and how it could improve efficiencies within your food manufacturing business, simply complete the form and we’ll get right back to you.

reCAPTCHA is required.
Contact us
reCAPTCHA is required.

Request our new 20 page guide on Digital QA, Traceability and Audit Management.

This new guide is packed with expert commentary, illustrations and videos explaining how our customers have stepped up to a new level of control with SI. Packed with expert advice, customer case studies and videos.

Find out more about SI’s (Systems Integration):

– food QA and traceability

– QA for food manufacturing

– fresh produce traceability software

– QA for meat processors

Finally, Si Food Software and food ERP.

The Integreater QA system would provide the following;
 Turn all manual paperwork checks to electronic that can be captured on a handheld device (tablets, scanners, etc.)
 Real-time visibility of checks on the shop floor through real-time trackers and reporting
 Ability to capture photographic evidence that can be held against the results of the check
 Reporting and analysis – immediate retrieval of QA information for audits
 Non-conformance management built in – auto alert QA supervisors/management of non-conformances
 Alerts on handheld to operators for hourly checks
 CCP barcoding – scan CCP (i.e. metal detector) to prove that the check was done in the right area
 Integration with check weighing equipment and blue tooth thermometers
 Checks against product specifications. Retail label verification (off line) can also be incorporated
 This can also be fully utilised by engineering department for line checks, downtime, consumption of parts/tools, etc.
 SI also has a lab sampling application for batch samples and lab test result logging.

© 2021 Integreater® Software

Contact

Systems Integration (Trading) Ltd
Lincoln House, Wellington Crescent
Fradley Park, Lichfeld
Staffordshire, WS13 8RZ

T: +44 (0) 1543 444555
E: info@sifoodsoftware.com

Useful Links

  • About SI (Systems Integration)
  • Software
  • Sector Specific Software
  • Sectors
  • Customers
  • Resources
  • Privacy Notice
  • Customer Support

Socialise With Us

  •    Connect with us on LinkedIn
  •   Follow us on Twitter
  •   Watch us on YouTube
  •   Join us on Facebook

© 2021 Integreater® Software.